Door and Window Systems (DAWS), a Liverpool-based fabricator, continues to increase productivity in response to customer demand, with the recent installation of its fifth new Kombimatec machine in 18 months.
DAWS is a family-run business specialising in the manufacture of high-quality aluminium doors, windows, bi-folds and rooflights for both the domestic and commercial markets. The company was looking to increase productivity and boost its business growth cost effectively without the need to take on new staff – and Kombimatec provided the solutions.
When its latest addition of the AMC308 machining centre joined the fabricator’s manufacturing plant, it was immediately among friends as almost every machine DAWS has is a Kombimatec. Within the last 18 months alone, the company also purchased a DGS500 Electronic Double Mitre Saw, CC120 Power Crimper, AFV362 Variable Angle End Miller and MGS460 Upstroke Mitre Saw.
The AMC308 machining centre was developed by Kombimatec for both aluminium and PVC-U profiles. Manufactured with a solid steel construction using high quality components, it incorporates advanced CNC control with CADCAM software that provides exceptional levels of precision and reliability during production. DAWS version comes with a 5HP electro-spindle inverter driven to 180000 rpm, closed loop servo driven system, automatic safety guard, and voltage monitor for electrical protection.
Like all Kombimatec machinery, the user-friendly machining centre is a cinch to operate and program, so staff are able to use it with ease. An automatic multi-tool changer allows the machine to process complex tasks without interruption, and it automates traditionally time-consuming tasks – including all drilling, routing, slotting, and milling functions – allowing staff to get on with other jobs. Its faster processing speed increases output while the machine’s accuracy reduces wastage too.
According to Dave Harrison, Director at DAWS, “It is a benchmark for fabricators establishing a window fabricating business in our industry. Previously we used manual copy routers to complete the prep work and it got to the point where we had one person working the router all day. From a cost point of view this machine will easily pay for itself in 2 years. For us, the main benefits are accuracy and efficiency. The CNC has enabled us to increase our output massively.”
Operations on the production floor are now super-efficient as the whole team has benefited from the improved processing, with the aim to increase efficiencies and processing orders and accelerate business growth – all while ensuring the ever-important consistent high quality and precision of the results.
“Like many of our loyal customers, DAWS prides itself on supplying the best quality, premium door and window products on time every time – and Kombimatec are proud to continue to provide the solutions to help them achieve that,” said Kombimatec’s Director David Parsons.
Kombimatec have been an industry-leading manufacturer and supplier of precision machinery used to fabricate windows and doors for over 35 years, delivering machines for working PVC-U and aluminium profiles in the UK and worldwide.